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With the front wheels and steering components installed, the braking system can be installed.
Some go-karts use band or disc brakes, some karts are stopped by means of a drum-braking system functionally similar to one used on automobiles. The braking mechanism is controlled by a lever that operates when the brake pedal is depressed.
- With the kart resting on jack stands, begin the assembly by securing the brake assembly onto the axle with bolts and locking nuts, making sure that the nylon side of the locking nuts face outward.
- Install the sprocket onto the axle with the bolts toward the frame. Make sure that the sprocket bolts are facing away from the brake.
- With the axle secured, slide the brake drum carefully over the axle and the shoe. Place the drum firmly against the kart frame, then back it off about 1/8-inch.
- Note that there is a channel cut down the length of the axle, and a corresponding notch in the drum. This allows you to install a metal key to hold the brake in place. Tap the key into the notch as far as it will go.
- Measure the portions of the axles protruding beyond the frame, and adjust them so that the overhang is identical on each side.
- Once the measurements are the same, tighten the set screws to secure the axle.
Note:
- For karts with engines of 6 horsepower or larger, disc brakes are recommended for better stopping power.
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