Automotive Repair

Truck Engine Repair

How To Run In A New Engine

The following procedures assume that proper assembly and installation procedures have been followed for rebuilding and installing an engine. Proper fuel and ignition management must be ensured, as things will be happening very quickly upon initial fire-up. If you are in doubt about how these procedures have been executed, seek competent advice before continuing.

Pre-oil the installed engine before installing the distributor by filling the crankcase and filter and spinning the oil pump shaft with the proper socket and drill. Install the distributor and time statically according to procedures in your rebuilding manual.

To assure proper cooling system bleed, leave the top heater hose off of the water pump when filling. Fill the radiator until coolant spills from the pump fitting. Install the hose and finish filling. Let it sit for about 4 hours, ( I like to let it sit overnight ) then top it off.

Pull the coil wire and crank the engine over until oil pressure is indicated at the gauge, or the indicator light goes out while cranking. Hook up a timing light and make sure that the distributor is loose enough to move. Fire the engine and quickly check the timing , speed is important as the cam must be run-in . Don't let the engine idle any longer than is absolutely necessary.

Follow the run-in procedure recommended by the cam manufacturer for a new cam. Usually they recommend 2500 rpms for 10 minutes, but I like to very gently rev it up and down from 2300 to 2700 rpms after about 5 minutes to set the rings.

Watch the oil pressure and temp. As soon as the thermostat opens, ( the top radiator hose will get warm and you'll feel the water flow when you squeeze it ) carefully pull the radiator cap off and top off the coolant. Don't let the engine overheat.

As soon as you know that it's leak free and holding oil pressure, and there is no danger of overheating, set the timing and tighten down the distributor. Take it up the road a few miles, moderately accelerating ( the purpose is to get it under load ) and gently bring it down. Deceleration is bad at this stage. Avoid keeping it at any one speed for any distance.

Park the vehicle on concrete or cardboard to detect any leaks. Do not run the engine again until it completely cools, usually overnight is best, Before restarting the engine, check the oil and water again and top off as necessary.






Air conditioning repair

Automotive diagnostic codes

Automotive finance insurance

Automotive maintenance

Automotive repair glossary

Automotive security

Body repair

Brake repair

Cleaning your car

Electrical repair

Engine repair

General repair

Parts and accessories

Steering repair

Suspension repair

Tires repair

Transmission repair

Windows repair



Related Links

Carburetor troubleshooting tips

Changing a flat tire

Check your car filter

Factors of cam shift failures

How often to replace fuel filter

More carburetor troubleshooting tips

Motorcycle engine working

Necessity of valve job

Repair a dent in car

Replacement truck engines make economic sense

Things to know about your car

Truck oil pan gasket replacement without removing intake plenum

What is EGR valve

What is PCV valve

What is compression test

What to do when car breaks down

When to replace V belt

When to replace fuel filter


 
Our Partners | Hybrid Cars | Auto Links | Car Dealers | Pune Car Showrooms